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Count On Tools Announces New PB Swiss Tools Dead-blow Mallets

Posted by Z.Shook on 10/6/2017 to Count On Tools News

Count On Tools, Inc. (COT), a leading provider of precision components and SMT spare parts, is pleased to announce that PB Swiss Tools recently launched a selection of new Dead-blow Mallets to their extensive line of Swiss-made striking tools. The new mallets feature metal inserts made of copper and aluminum and complement the range of mallets with polyamide inserts. PB Swiss Tools’ striking tools fulfill the toughest requirements and stand for safe working. The regularity in precision, hardness and toughness is a great advantage for all industrial, commercial and private applications. Gentle strikes are used during assembly work, in sheet metal work, straightening work, and during maintenance and servicing.

Guaranteed precise strikes
The design of the mallet heads is unique and allows full and precise strikes. Recoilless because of the disks in the center piece, the mallet strikes the machining surface precisely, safely and in a targeted manner, even in case of weak strikes. By using disks instead of pellets, you get a more solid and durable mallet.

Ergonomic and robust
The mallet handles fit perfectly in your hand because their lengths are adjusted to the weights of the mallet heads. The handles that are made of FSC® certified hickory wood can easily be replaced if necessary. All mallet inserts can be easily and quickly replaced, and are easy on the budget and the environment.

With more than 130 years of experience, PB Swiss Tools is a global leader of hand tools manufactured for use in the industrial marketplace, even for the most hazardous jobs. All PB Swiss Tools are 100 percent Swiss-made and come with an unlimited lifetime guarantee. Work with the best!

COT launches Mycronic Agilis Flex Feeder Repair Kit

Posted by Z.Shook on 10/2/2017 to Count On Tools News

Count On Tools Inc. (COT), a leading provider of precision components and SMT spare parts, today announced plans to expand its repair program for Mycronic Agilis Feeders by offering Feeder Repair Kits for the Agilis FLEX feeders. Each Mycronic Feeder Repair Kit will include: a precision machined aluminum side cover plate and matching barcode.

This is the only repair option for these feeders on the market and provides significant cost savings in comparison to purchasing replacement feeders. With each broken feeder, customers are throwing away money. Thanks to the introduction of the new Feeder Repair Kits, customers can expect much higher durability combined with significant cost savings and reduced waste.

The new Mycronic Feeder Repair Kits can be installed by the customer, eliminating the need for worn / damaged feeders to be sent in to Count On Tools for repair. This new system also allows users to repair feeders with broken finger tabs. The robust all aluminum construction of the new feeder side cover plate means greater strength and more durability. All components are precision machined replacements for the original parts using high quality materials and industry leading coatings. Count On Tools guarantees the functionality of the parts included in the repair kits in the equipment and the ability to extend the life cycle of worn or damaged feeders.

The MYDATA Feeder Repair Kits also are available for the 3.7, 4.0, 4.7, and 5.4 size Agilis 8 feeders. To take advantage of this service, customers will need to supply Count On Tools with Feeder ID codes. Count On Tools will then label each feeder with a matching barcode sticker to ensure full functionality with the MYDATA software and equipment.

COT completes $2 Million Expansion of its Gainesville, Georgia Manufacturing Headquarters

Posted by Z.Shook on 9/29/2017 to Count On Tools News

Count On Tools Inc., a leading provider of precision components and SMT spare parts, recently announced the completion of a six month, $2 million expansion at its Gainesville headquarters, which includes a 25 percent increase in manufacturing floor space. The recent expansion is in response to the growing market for SMT nozzles and consumables as well as the increased demand for its precision contract machining services.

Count On Tools was founded in 1991 by Curt Couch, after working for several years as a mechanical engineer in the electronics manufacturing industry. The company has grown steadily over its 26 years of business, from occupying a 5,000 ft.2 suite in its current building since 1998. Mr. Couch expanded the company in 2005, moving to three suites at the opposite end of the building. The latest expansion includes an additional suite, increasing the overall manufacturing facility to 20,000 ft.2 with an additional 5,000 ft.2 for future development.

Upgrades from the recent expansion include opening up an additional 5,000 ft.2 of production space, installing several new production cells with state-of-the-art machining centers, a new larger conference room, and more offices for a growing sales force. COT also installed energy efficient LED lighting throughout the factory and office space.

The industries that COT serves count on accuracy of part specifications and on-time delivery of orders. The new expansion will help COT achieve both. According to company representative, Zach Shook, “This new investment helps us to strengthen our position as a quality local supplier to our clients and as a result, we can now respond to changing customer needs faster and at highly competitive costs.”

As a contract manufacturer and job shop, COT and its experienced, knowledgeable management team strives to provide a full line of services to its customers and to continue meeting customers' demands both now and in the future. COT is proud to count themselves as one of the small, growing businesses contributing to the strength of manufacturing in the US.

An official ribbon cutting for the new facility is being planned, but no definitive date has been set as of yet.

Count On Tools Announces the New INSIDER MINI from PB Swiss Tools

Posted by Z.Shook on 9/29/2017 to Count On Tools News

Count On Tools, Inc. (COT), a leading provider of precision components and SMT spare parts, is pleased to introduce the INSIDER MINI from PB Swiss Tools – the newest pocket tool that offers six screwdrivers in one. The sturdy handle with practical clip for clip-on contains three  two-sided blades, each with two different screwdriver tips. The blades are securely held in the handle by a strong magnet. Always have the right tool at your fingertips for small screws. 

The tool with the look of a pen contains all of the necessary items for the precise application in precision mechanics and multimedia electronics. The new PB Swiss Tools’ INSIDER MINI saves space and weight while maintaining its precise, reliable and convenient form.

Two versions are available, each featuring a selection of PB Tools’ smallest flat/slotted and Philips bits with the second version featuring a Pentalobe security bit specifically for working on Apple® products.

With more than 130 years of experience, PB Swiss Tools is a global leader of hand tools manufactured for use in the industrial marketplace, even for the most hazardous jobs. All PB Swiss Tools are 100 percent Swiss-made and come with an unlimited lifetime guarantee. Work with the best!

COT Increases Manufacturing Capability with New DMG Horizontal Milling Centers

Posted by Z.Shook on 9/29/2017 to Count On Tools News

Count On Tools Inc., a leading provider of precision components and SMT spare parts, is pleased to announce that with the recent expansion of its manufacturing facility, the company has purchased and installed two DMG NHX-4000 horizontal milling centers to further increase production capabilities and lower product lead times. The new equipment expands COT’s current capabilities into more complex parts that can be manufactured with significant costs savings to the end-user.

According to DMG, the NHX-4000 are general-purpose horizontal machining centers enabling high-efficiency, continuous machining and mass production machining in various areas, such as the automotive and other mechanical fields. The entire structure is optimized for increased performance in static and dynamic rigidity. As a result, the models achieve the highest level of speed and accuracy demanded of a horizontal machining center.

Because extreme accuracy is mandatory, highly specialized precision equipment is necessary. The industries that COT serves count on accuracy of part specifications and on-time delivery of orders. The new DMG production cell will help Count On Tools achieve both. Additionally, the new machine handles jobs faster by providing increased production speeds and faster processing power.

According to company representative, Zach Shook, “This new equipment helps us to produce tight tolerance, precision components quickly and consistently. As a result, we can now respond to changing customer needs faster and at highly competitive costs.”

As a contract manufacturer and job shop, Count On Tools and its experienced, knowledgeable management team strives to provide a full line of services to its customers and to continue meeting customers' demands both now and in the future.

Count On Tools Inc. Expands Panasonic Nozzles for AM100 Placement Equipment

Posted by Z.Shook on 9/15/2017 to Count On Tools News

Count On Tools Inc. (COT), a leading provider of precision components and SMT spare parts, is pleased to announce that it now offers a complete line of nozzles for the Panasonic AM100 machines. These nozzle designs enable highly accurate, repeatable, optimized chip placement. The AM Series equipment maintains the high standards for capability, flexibility and reliability that customers expect in a cost-effective, incrementally scalable, high-mix SMT solution.

The expanded series of Panasonic replacement nozzles for the AM100’s placement heads offers a high productivity, low-cost alternative to OEM nozzles. Most standard nozzles are available in a variety of materials, such as durable ceramics. All AM100 nozzles also feature laser marked factory barcodes.

All Panasonic AM100 nozzles from Count On Tools utilize the same style reflectors as the OEM with a special hard coating to provide waterproofing, prevent scratches, and increase tool life and overall durability.

Count On Tools also provides custom engineered nozzle designs from the OEM as well as special nozzle designs for odd-form components (LEDs, connectors, pins, clips, grippers, etc.) based on customer and application specific requirements. There is no limit to our capabilities when it comes to automating your custom component processes; we make the nozzle to fit your application.

All of Count On Tools’ SMT nozzles and consumables are guaranteed to function properly with the original equipment. Every product manufactured by Count On Tools comes standard with a 100 percent satisfaction guarantee. If any customer is not completely satisfied with the performance or quality of a product, Count On Tools will replace it or offer a full refund.

COT announces PB Swiss Tools’ two new INSIDER models: INSIDER STUBBY and INSIDER STUBBY RATCHET

Posted by Z.Shook on 9/15/2017 to Count On Tools News

Count On Tools, Inc. (COT), a leading provider of precision components and SMT spare parts, is pleased to announce that PB Swiss Toolsrecently added two new models to their popular INSIDER product line: The INSIDER STUBBY and INSIDER STUBBY RATCHET. The PB Swiss Tools’ INSIDER STUBBY is  the little pocket tool for rapid screwdriving.

The PB Swiss Tools’ INSIDER STUBBY comes standard with six common PrecisionBits for universal application (flat/slotted, Philips, and Torx®). It is ideal for locations that are difficult to access, while offering high hand torques without effort and its design remains compact and space-saving.

The new INSIDER STUBBY RATCHET with integrated ratchet function on the short SwissGrip handle makes it possible to carry out screwdriving in difficult to reach places and, at the same time, it can be used for rapid turning. Because it can be used with one hand and is reversible, this little pocket tool will never fail you.

Both versions feature the SwissGrip handle, which is made of Santoprene®, making it possible to generate a large amount of torque, even with wet hands. The compact, short SwissGrip handle is ideal for screw fastening at difficult to access locations. The STUBBY with bit holder offers even more than its predecessor – a ¼" PrecisionBit magazine extendable from within the handle so it remains safely connected with the handle when it is opened.

With more than 130 years of experience, PB Swiss Tools is a global leader of hand tools manufactured for use in the industrial marketplace, even for the most hazardous jobs. All PB Swiss Tools are 100 percent Swiss-made and come with an unlimited lifetime guarantee. Work with the best!

COT announces new Knurled Hex Keys from PB Swiss Tools

Posted by Z.Shook on 9/1/2017 to Count On Tools News

Count On Tools, Inc. (COT), a leading provider of precision components and SMT spare parts, is pleased to announce that PB Swiss Toolsnow offers knurled hex keys as a standard option in their product catalog. The knurling at the shaft increases the non-slip property in wet or oily environments, thereby increasing the safety. The round shaft, manufactured from PB Tools’ unique steel alloy guarantees higher reverse fatigue strength. The new knurled hex keys from PB Swiss Tools is available in sizes 1.5mm –10mm as individual hex key l-wrenches or as a set in a handy plastic holder.

All PB Swiss Tools Knurled hex keys are made from the company’s signature spring steel alloy with precision heat treatment. This alloy is known for its high hardness, long durability, perfect dimensional accuracy, and exceptional elasticity and tenacity.  Additionally, the PB Swiss Tools’ Knurled hex key series provides absolute precision and the highest regularity with tolerances smaller than a human hair. PB Swiss Tools’ hex keys are chrome-plated for protection against corrosion.

Each hex key is labeled with the serial number for additional security and to enable tracing the production back to the raw material. PB hex keys also feature a perfect-shaped ball-point end, allowing any user to turn the screws with an angle of up to 30°. PB Swiss is the only manufacturer to offer such a large angle for ball-point hex keys, making them the most versatile for the user and very unique.

With more than 130 years of experience, PB Swiss Tools is a global leader of hand tools manufactured for use in the industrial marketplace, even for the most hazardous jobs. All PB Swiss Tools are 100 percent Swiss-made and come with an unlimited lifetime guarantee. Work with the best!

Count On Tools Inc. Reduces Pricing on the QWIKTRAY Custom Matrix Tray System

Posted by Z.Shook on 8/31/2017 to Count On Tools News

Count On Tools, Inc. (COT), a leading provider of precision components and SMT spare parts, is pleased to announce that it has reduced pricing on the QWIKTRAY system from $699.00 to $499.00 each, with even lower prices on higher volumes. Thanks to further development of the manufacturing process and reduced materials costs, COT was able to provide significant cost savings on the new system. The new pricing took effect July 14th, 2017.

The QWIKTRAY platform was developed to provide low-cost, custom matrix trays for many types of electronic components. The QWIKTRAY platform allows surface mount components to be picked up in a repeatable method when tape-and-reel is not available and standard JEDEC trays do not exists. Customers no longer have to place these components by hand.

Utilizing the latest in machining and additive manufacturing technologies, QWIKTRAY will develop a custom pocket design matched to your component specifications and machine it into a finished matrix tray. QWIKTRAYs can be designed for almost any component, including QFP, BGA, hybrid, assemblies, sockets, pins, connectors, LEDs, switches, buttons, transformers and more.

Each QWIKTRAY is CNC machined to the specific configuration for your component and ships ready to load and install in the equipment. Each QWIKTRAY includes CAD drawings, containing pocket dimensions, first part location, spacing, and other programing details. QWIKTRAYs come standard in non-ESD black acrylic (ESD-safe and other materials are optional).

The QWIKTRAY program provides rapid turnaround on the design and production of any quantity of custom matrix trays. Standard lead time is 5-7 days with optional expedited service in as little as 24-48 hours (additional charges may apply). The system is designed for any application requirements, from prototype to high-volume processes. With the QWIKTRAY platform, there is one flat fee per tray with no minimum orders and no additional charges for design, programing, molds, setup, etc. Volume discounts also are available. 

COT announces new PICKTOOL from PB Swiss Tools

Posted by Z.Shook on 8/16/2017 to Count On Tools News

Count On Tools, Inc. (COT), a leading provider of precision components and SMT spare parts, is pleased to announce that PB Swiss Tools has released a new version of its popular PICKTOOL set. The specially curved tip in the shape of a hook gives you a clear advantage. Whether positioning, probing or dismantling, handling is very easy with the PICKTOOL. Thanks to the specially curved and rounded tips, parts can be positioned, probed or disassembled, even in hard to reach places. The PICKTOOLS are particularly suitable for assembly, disassembly and cleaning work on motors, brakes, gearboxes, air conditioning systems, sealing elements and other small parts.

With more than 130 years of experience, PB Swiss Tools is a global leader of hand tools manufactured for use in the industrial marketplace, even for the most hazardous jobs. All PB Swiss Tools are 100 percent Swiss-made and come with an unlimited lifetime guarantee. Work with the best!