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LED Nozzles

Recent growth in LED technology and solid state lighting has provided the electronics manufacturing industry with viable solutions for today's electronic devices. As a result, companies in the surface mount technology (SMT) industry are expanding their manufacturing capabilities to meet this demand. The range of new and potential applications for LEDs in electronics is practically endless. 

Count On Tools has realized this trend and worked to quickly develop a line of nozzle designs that would allow customers to accurately and consistently place LEDs with its existing SMT pick-and-place equipment. By working closely with the LED component manufacturers such as CREE and Lumileds, Count On Tools guarantees secure picking of all fragile components and accurate placement on circuit boards.

Count On Tools' LED nozzle technology features an exclusive urethane material to create a secure vacuum bond with components that is guaranteed to improve placement accuracy and reliability with any brand of SMT LED components while overcoming stickiness issues with the substrate. This new design also improves LED component release onto the board, preventing misplaced LEDs, lost components or miss-picks. Count On Tools' LED nozzle series is available for all types of SMT pick-and-place equipment and tooling. 

Additionally, Count On Tools can provide a finished nozzle in less time than the OEM while saving customers up to 50 percent over OEM designs for custom nozzles. Volume discounts are available for large orders over 50 nozzles. There are no design fees and Count On Tools provides free quotes based on the equipment and type of LED being placed.

If you don't see your machine type listed for any LED in this category or don't see the LED component you are placing, please feel free to contact our Sales team for a quote. We can manufacture or modify most any nozzle base for any LED on the market using our award winning designs and technology.